Muchina wekucheka jira rerabha: Ukobvu uye Upamhi

Zvinhu Zvinokosha Zvaunofanira Kuziva

• Michina yekucheka rabha yeCNC inocheka ukobvu hwe 0-20 mm hunoramba huchienderera mberi pakucheka 80 paminiti.
• Upamhi hutatu hwekushanda huripo: mabhenji e600 mm, 800 mm uye 1,000 mm, ese ane urefu hwekuchekerera hwe0-1,000 mm.
• Kunyatsonaka kwekudyisa kweServo kuri 0.1 mm; kucheka kweprofile nering zvinobata 0.05 mm pamuchina wekucheka gasket.
• Simba remota rine upamhi: 1.5 kW pamodhi ye600 mm, 2.5 kW pamodhi ye800 ne1,000 mm (450 kusvika 1,200 kg).

Mhinduro pfupi:Muchina wekucheka jira rerabha unobata jira rine ukobvu hwe 0-20 mm pahupamhi hwekushanda hunosvika 1,000 mm. Upamhi hwemabhenji matatu (600 mm, 800 mm uye 1,000 mm) ese anocheka huwandu hwe 0-20 mm pa 80 cuts paminiti, ne servo feeding accuracy ye 0.1 mm.Nekuti mota dzakakura uye dzakakora dzinoda simba rakawanda remota, mhando dze800 ne1,000 mm dzine madhiraivha e2.5 kW panzvimbo pemota ye1.5 kW iri pabhenji re600 mm.

Kana workshop ichichinja kubva pakucheka nemaoko kuenda pakugadzira otomatiki, mubvunzo wekutanga ndewekuti muchina mumwe chete uchavhara sheet rese here. Michina inosarudzwa nenhamba mbiri: ukobvu hwepamusoro uye upamhi hwepamusoro. Nhamba mbiri idzodzo dzinotsanangura kugona kwezvimwe zvese zvaunocheka.

Gwaro iri rinotsanangura zvinodiwa neCNC uye rinopedzisa nehurongwa hwekusarudza modhi hune matanho mashanu.

Rudzii rweKukora Runogona Kubatwa neMuchina weKucheka Rubber Sheet?

Puratifomu yeCNC inocheka ukobvu hwe 0-20 mm hunoramba huripo, uye huwandu ihwohwo hahuchinji pakati pemhando dzehupamhi.Mabhenji ese matatu anocheka 0-20 mm zvakaenzana pa 80 kucheka paminiti, saka muchina mumwe chete unofukidza mafirimu matete, gasket stock yepakati uye slabs gobvu pasina kutenga kechipiri.

Banga iri ibanga resimbi rakagadzirwa nesimbi ine dhizaini yekucheka yakaita sebevel. Nekuti bevel inoderedza kukweshana sezvo banga richipinda mushedhi, kucheka kunoramba kwakachena uye banga rinopera zvishoma. Chinotsvedza chinomhanya pamitsetse yekutungamira ine magadzirirwo akanyatsojeka emhando yeCNC machine-tool grade, ndosaka zviso zvakachekwa zvichiramba zvakaita sikweya kunyangwe pa20 mm slabs.

Chitubu: zvirevo zvemugadziri wemuchina wekucheka rabha weCNC (simbi inochinjika), xmxcjrubber.com.

Kugona kwayo kunoenderanawo nezvinhu: puratifomu iyi inocheka rabha yechisikigo, rabha yekugadzira, mapurasitiki nezvimwe simbi zvakaoma kuita zvidimbu, mabhuroko uye filaments. Mishonga yakaoma pamucheto we12-20 mm inorembera zvakanyanya pabanga, saka mhando dze2.5 kW ndidzo sarudzo yakachengeteka yekushanda kwenguva refu muhuni.

Maitiro eboka revatambi anoratidza tsika dzakajairika kubva pane zvatakasangana nazvo mumapurojekiti edu.

Muchina Unogona Kucheka Wakafara Zvakadini? Tsananguro Yekugona Kucheka Upamhi

Upamhi hwebasa hunoiswa nebhenji mumatanho matatu —Upamhi hwekushanda hwe600 mm, 800 mm uye 1,000 mm, imwe neimwe ine urefu hwekucheka hwe0-1,000 mm.Upamhi hwebhenji hunoganhurira kuti pepa rinopinda rinogona kukura zvakadii; kureba kwekucheka kunoganhurira kuti chidimbu chimwe nechimwe chapera, bhuroko kana filament zvinogona kufamba kwenguva yakareba sei.

Chikero chemuchina chinodhonza nehupamhi. Kufamba kubva pabhenji re600 mm kuenda pabhenji re1,000 mm kunotora huremu hwese kubva pa450 kg kusvika pa1,200 kg, nekuti furemu, njanji dzinotungamira uye danda rekucheka zvese zvinokura kuti zvirambe zvakasimba munzvimbo yakakura. Saka kuvandudzwa kwehupamhi kunodhura zvakanyanya kutenga, kutumira uye kuisa, saka kusarudza nemazvo kekutanga kunokosha.

Kune mapepa akafara kupfuura 1,000 mm, nzira yekushanda yakajairwa ine matanho maviri: deredza pepa kusvika paupamhi hwebhenji pamuchina wekucheka rabha, wobva wacheka nzira dzakareba pabhenji reCNC. Michina miviri yehukuru hwerudyi inokunda muchina mumwe wakawandisa, nekuti kumanikidza jira rakakura pabhenji rakamanikana kunoita kuti pave nekucheka kwakakombama uye kuzara kwemidziyo yekudya.

Kubatana Kwakaita Ukobvu neUpamhi: Envelopu Yechokwadi Yekugona

Ukobvu nehupamhi hazvisi miganhu yakazvimirira; zvinosanganiswa kuita kabhini imwe chete. Tafura yemota inoratidza izvi: dhiraivha ye1.5 kW inoshandira bhenji re600 mm, nepo mabhenji ese ari maviri akafara achida 2.5 kW.Nekuti simba rekuchekerera rinokura nekuchekwa kwechikamu chepakati (upamhi huchiwedzerwa neukobvu), basa rakafara uye rakakora rinorema zvikuru banga nefuremu.

Maodha chaiwo anowira kupi? Mumapurojekiti akaitwa mumakore matatu apfuura, anenge 70% emaodha epepa akaderera pakati pe3 mm ne12 mm ukobvu, uye angangoita 80% akasara pahupamhi hwe800 mm kana pasi (zvakajairika kubva pane zvakaitika kwatiri). Ndosaka modhi ye800 mm iriyo inonyanya kukumbirwa: inofukidza nzvimbo yepakati pehamvuropu ine mota ye2.5 kW ine simba re600 kg.

Kururama kunobata pamusoro pehamvuropu. Sisitimu yekudyisa yeservo inoisa stock kusvika pa 0.1 mm, nekuverenga otomatiki uye mabasa ekunyevera pa touch-screen panel. Kana kutsungirira kwako kuri kwakasimba kupfuura 0.1 mm pakucheka kwakatwasuka, mhinduro yacho imuchina weprofile: iyoMuchina wekucheka gasket yerabha weXCJ-QGJ2-180#inobata kurongeka kwe 0.05 mm (servo 0.01 mm, lead screw 0.02 mm) pamarin'i nezvikamu zvakaumbwa kubva mu stock ye 1-20 mm.

Matanho Mashanu Ekufananidza Mapepa Ako Nemuchina Wakakodzera

Shandisa nzira iyi usati wakumbira mutengo, nekuti inoshandura chikamu chisina kujeka kuita sarudzo chaiyo yemuenzaniso:

1. Nyora envelopu yako yepepa.Nyora ukobvu hwakanyanya, upamhi hwepepa rinouya uye urefu hwezvikamu zvakapedzwa pane imwe neimwe yaunoshandisa, kwete chete chikamu chinotengeswa zvakanyanya nhasi.
2. Wedzera 20% upamhi hwemusoro.Isa mutemo uri pamusoro apa papepa rakafara zvikuru, uye simbisa bhenji rinoenderana naro: 600 mm, 800 mm kana 1,000 mm.
3. Tarisa ukobvu hwebhendi richienzaniswa nesimba remota.Kana midziyo yakawanda iri pakati pe12 mm ne20 mm, sarudza modhi ye2.5 kW; chengeta dhiraivha ye1.5 kW yemidziyo mitete uye yepakati.
4. Simbisa zvinodiwa zvako zvekururama.Kucheka kwakatwasuka kwakatwasuka kunoshanda zvakanaka pakudyisa kwe 0.1 mm; basa reprofile kana ring riri pasi pe 0.1 mm rinoda puratifomu yekucheka gasket ye 0.05 mm.
5. Simbisa zvinhu uye zvirevo zvakakosha.Rabha yechisikigo, rabha yekugadzira, mapurasitiki nedzimwe simbi zvese zvakachekwa pamutsetse weCNC, uye zvinodiwa zvakakosha zviripo zvemahamvuropu ari kunze kwetafura yakajairwa.

Kuongorora Matambudziko Ekucheka Pakunyanyisa Kwehamvuropu

Zvikanganiso zvakawanda zvinodzokera kumashure kusvika pakushanda pedyo nemuganhu wesimba, saka tafura iyi inoratidza zvikanganiso zvinonyanya kukonzerwa nekugadzirisa:

Mapeya ekuongorora chirwere ndiwo maitiro atinowanzo ratidza kubva pane zvakaitika kwatiri mukutsigira mushure mekutengesa.

Kugona uye dziviriro yemushandisi zvakagadzirwa pamwe chete pano: muchina une sensor yekucheka mapanga, sensor yekudya inotenderera uye interlock yemusuwo wekuchengetedza. Kune mabasa ekuchengetedza, OSHA'sgwara rekuchengetedza michinandiyo referensi inonyanya kushandiswa nevanoongorora maakaunzi, uyeMhuri yeISO 9000Sisitimu yemhando yepamusoro inochengetedza nzira yekuchengetedza iyo mahamvuropu aya anovimba nayo.

Mhedziso: Tenga Hamvuropu, Kwete Chikamu

Hamvuropu ine 0-20 mm ne 1,000 mm inovhara ruzhinji rwebasa rerabha rinoitwa panguva imwe chete.Gadzirisa bhenji nepepa rako rakafara kupfuura mamwe ese pamwe ne20%, rega mota itevere bhendi reukobvu, uye pinda pamuchina we 0.05 mm profile kana kutsungirira kuchidikanwa chete. Nekuti mamodheru matatu ane urefu hwakafanana hwekuchekwa, kumhanya uye kururama, kuvandudzwa kwehupamhi kunoreva kuchinja muchina mumwe chete, kwete kugadzirisa tambo zvakare.

Ongororachikamu chemuchina wekucheka rabhakana kuti titumirei runyorwa rwezvinhu zvenyu — timu yedu yeinjiniya icharuenzanisa netafura yehunyanzvi uye ichasimbisa modhi chaiyo, kusanganisira zvirevo zvakakosha.