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Kusiyana Kwekugadzira Rubber Yechisikigo vs Synthetic Rubber

Zvinhu Zvinokosha Zvaunofanira Kuziva

  • Musiyano chaiwo ndewekudzokororwa, kwete kemikari: kupararira kwezvinhu mukati ndikoZvikamu zveMooney 8-12 zverabha yechisikigo zvichienzaniswa ne3-5 MU zveSBR, NBR kana EPDMkubva kumutengesi mumwe chete.
  • Simba regirini rinofambisa gadziriro yako yekucheka ne10-30 muzana yekumhanya kwekudyapageji imwe chete ye 0.5 mm, nesilicone pamucheto unononoka.
  • Kuchenesa mweya ne cryogenic pa-150 degrees Celsiusinofukidza polymer yese yakajairika nekuti shanduko dzegirazi dzinongobva pamadhigirii -125 kusvika kumadhigirii -20 chete, asi soft silicone flash inodzima nesimba remhepo chete.
  • Silicone neFKM zvinowanzoda200-250 degrees Celsius mushure mekupora kwemaawa 4-24rabha yechisikigo inowanzo pedzwa mushure mekunatswa kwesimbi.

Mhinduro pfupi:Rabha yechisikigo nerabha yekugadzira zvinhu zvakasiyana pakugadzirisa zvinhu pazviteshi zvina zvinodhura mari:kuenderana kwebatch pa goods-in, green strength pa cutter, flash failure mode pa deflashing unit, uye kana chikamu chacho chichida kugadziriswa kwechipiriRabha yechisikigo inoparadzira zvikamu 8-12 zveMooney pakati pezvikamu asi inochengetedza chimiro chayo zvakanaka, saka kushivirira kwekucheka kunogona kufamba kwakafara. SBR, NBR, EPDM, FKM uye silicone zvinosvika zvakafanana asi zvine simba shoma regirinhi uye zvinowanzoda 200-250 degrees Celsius mushure mekuporeswa iyo NR isingambofi yakakumbira.

Mutsetse wekugadzira haurasikirwi nemari murabhoritari yemakemikari. Unorasika mari kana chidimbu chakatambanudzwa pasi pechinotenderera, kana misodzi ichibuda panzvimbo pekutyoka, kana kuti chidimbu chikapora ne15 muzana nekukurumidza kupfuura chekupedzisira. Gwaro iri rinotevera chikamu kubva pakuiswa kwezvinhu kusvika pakurongedza uye rinongoratidza mutsauko unomanikidza gadziriro kuchinja.

Chii Chinonyatsosiyana Pakati Perabha Yechisikigo Neyakagadzirwa Mukugadzirwa?

Musiyano unosvika padanho rechitoro ndewekuti zvinhu zvinodzokororwa, kwete chimiro chemamorekuru.Rabha yechisikigo inotorwa kubva mumiti yeHevea uye inoongororwa nevhu, dota uye kunhuhwirira. Nekuti haina kugadzirwa zvinoenderana nechinangwa, unowana chero chakagadzirwa mwaka. Rabha yekugadzira, yakarongwa pasi peISO 1629nemhuri, inogadziriswa kuita polymer kusvika pane zvakatarwa.

Nekuti chimwe chinhu chinoiswa mugiredhi uye chimwe chakatsanangurwa, NR inochinja marongero ako uye rabha yekugadzira inochinja zvikonzero zvako.Kusawirirana kumwe chete uku kunotsanangura mutsauko wese unoshanda uri pazasi.

Sei Kusawirirana Kweboka Kuchisarudza Kushivirira Kwako Kwekucheka?

Nekuti parameter yega yega yekucheka yaunodhaira ipfungwa ye viscosity. A Muchina wekucheka rabha weCNCInobata 0.1 mm yekunyatsonaka kwekudya uye inocheka ukobvu hwe0-20 mm kusvika pakurova 80 paminiti, asi chete kana chinhu chinopinda mubanga chine kuomarara kwakafanana nezvinodiwa.

Rabha yechisikigo inofanira kuchekwa isati yasanganiswa, saka inosvika kwauri iine nhoroondo yekuchekwa inosiyana zvakanyanya. Muzvinyorwa zvevatengi, NR lots inowanzo pararira 8-12 Mooney units (ML 1+4 pa100 degrees Celsius) nepo SBR, NBR neEPDM lots dzakapararira 3-5 MU - zvakajairika kubva pane zvakaitika kwatiri.

Kupararira kweMU 8-12 kunenge kuri 15-20 muzana pakuomarara kwemuviri., zvakakwana kuchinja mashandisirwo anoitwa chidimbu, kuti chinodzokera kure zvakadii mushure mebanga, uye kana chiso chakachekwa chakaenzana kana kuti chakabvaruka.

Mhuri yePolymer Zvinhu zvinopararira Simba regirini Kumhanya kwekudya uchienzaniswa neNR Nzvimbo yekutarisa pakucheka
NR (SMR 20 / magiredhi eCV) 8-12 MU Yakakwirira Nheyo yekutanga Tacky; bvisa zvinonamira pareel
SBR 3-5 MU Pakati nepakati +10% Kumeso kwakachekwa kwakachena, musana usina kutsvuka
NBR 3-5 MU Pakati nepakati-pasi +10 kusvika 15% Yakaomarara; kupisa kwemashizha kunovaka
EPDM 3-5 MU Zvakaderera +15 kusvika 20% Inotambanudza pasi pechikafu; tsigira chidimbu
Silicone 2-4 MU Zvakaderera zvikuru +20 kusvika 30% Yakapfava kupfuura dzose; isingachinji inokwevera guruva kumeso
FKM 2-4 MU Pakati nepakati +15% Mutengo wepamusoro wezvakaraswa pamita imwe neimwe yakarambwa

Nhamba dzehuwandu idzo dzakajairika kubva pane zvatakasangana nazvo, kwete miganhu yekatarogu - dzitarise zvichienderana nekuongorora kwawakaita iwe pachako.

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Rubha reSiri uye reSynthetic Rinopatsanurwa Papi Pakubvisa Flash?

Kupatsanurwa kuri pakuti flash inokundikana sei, kwete kuti yakawanda sei.Rabha inopenya yechisikigo inonamira uye inobvarura kuita tambo, SBR neNBR zvinopwanyika, uye silicone flash haina kusimba zvekukwanisa kukweshwa.

Kutonhora ndiko kuenzana kwezvinhu zvose. Kuchinja kwegirazi kunotanga kubva pa -125 degrees Celsius yesilicone kusvika pa -20 degrees Celsius yeFKM, saka amuchina wekuchenesa mvura une nitrogen cryogenicPa -150 degrees Celsius, zvese izvi zvinoisa pasi pe brittle point. Chikwata chedu cheLN2 chinobata 80 L ye roller volume (15-20 kg yezvikamu zvidiki) uye chinotenderera mumaminitsi asingasviki masere pa 20-70 RPM ne pass rate iri pamusoro pe98 muzana.

Cryo haisiriyo nzira yekutanga. Flash yakapfava, ine simba shoma inobuda nemuchina wekubvisa simba remhepo unoshandiswa nemhepopaanenge 4 kg/min yezvemukati, nekutiDai zvisina kudaro waizobhadhara nitrogen yemvura kuti uite basa, kuputika kwemhepo kwehafu yesekondi kwatopera.Tanga nechikamu chezvimedu zvesimbi pa-80 degrees Celsius wodzikisa 10 degrees panguva; nzvimbo inodziya zvikuru inoramba ichipfuura specification yeflash yako ndiyo inochengetedza nitrogen.

Mishonga Yakagadzirwa Inoda Kudzokororwa Kwechipiri Here?

Kazhinji hongu, uye rabha yechisikigo inowanzo kuve kwete.Kupinza NR kunowanzoitwa mukati memuchina wekudzvanya. Silicone neFKM zvinoda kugadziriswa mushure mekubviswa kwemhepo inoputika uye kubatana kwakazara, kana kuti kuomarara nekumanikidzwa zvinoramba zvichifamba-famba mushure mekunge zvikamu zvaiswa mubhokisi.

Chishandiso chakakodzera ndecheovheni inotenderera yekuwedzera vulcanization, kwete kudzvanya kwechipiri. Zvishandiso zvedu zveXCJ-K600 (600 L) uye XCJ-K900 (900 L) zvinomhanya kubva patembiricha yemukamuri kusvika kumadhigirii Celsius makumi maviri nemasere pahita ye10.5 kW, zvinofambisa 3,000 CBM/H yemhepo kuburikidza nedhiramu remaawa makumi mana kuitira kuti nzvimbo yega yega ione tembiricha yakafanana, uye inogamuchira chero nguva yekuporesa kubva pamaawa 0 kusvika 99.99.

Isa mushonga wemushonga mushure mekupora pakadhi rekubika pane kuti uuise mundangariro yemushandisi.Hwindo remaawa mana rinochinja kusvika kumaawa matanhatu rinoshandura kuomarara uye kudzvanywa, uye dziviriro mbiri pamusoro pekupisa iripo nekuti kupisa mushure mekupora kunopisa FKM zvisingadzoreki.

Kudzikira Kunoputsa Sei Kushivirira Kwako Usati Wacheka Chero Chinhu?

Kuoma kwechikamu ndiko uko chikamu chakachekwa zvakanaka chinova chikamu chisina kunaka.Kuchekwa kwechidimbu kwe1.5-4 muzana zvinoreva kuti urefu hwechidimbu hunofanira kupatsanurwa nechinhu chimwe chete kubvisa mufananidzo wechidimbu, kwete kuiswa pachiyero chekudhirowa.ASTM D2000inoisa makirasi ekuomarara uye kushivirira asi kwete kuderera, saka nhamba yacho inofanira kubva mukuyedzwa kwako wega.

Kana yadzikira ne3 muzana, gasket ye50.0 mm yakapedzwa inoda kuchekwa ne51.5 mm. Set ye50.0 mm uye chikamu chacho chatove ne1.5 mm saizi isati yasvika - chikanganiso chisingaonekwe nemushandisi uye mutengi haazochigamuchire.

NR inofamba ne1.5-3 muzana uye inodzikira zvakanyanya pamusoro pegorosi kupfuura iri pedyo nayo, nekuti cheni dzinofamba panguva yekugayiwa. Silicone neFKM zvinofamba ne2-4 muzana uye zvinopindura zvakanyanya pakupisa kunogadziriswa kupfuura nguva, saka resipi imwecheteyo pakudhinda kwakasiyana inogona kuwira kunze kwekushivirira.

Ndeipi Nzira Yekuchenesa Inokodzera Polima Ipi?

Enzanisa washes nezvinotakurwa pamusoro, kwete nezvinogadzirwa nechikamu chacho.Zvikamu zveNR zvinosvika zvakafukidzwa netalc kana sipo isingatakurike nezvikamu zvakagadzirwa, uye NR inozvimba mumvura asi silicone isingazviputi.

Iyomuchina wekuchenesa nekuomesa rabhaXCJ-QXJ 600 inoshandisa dhiramu re304 risinganyanyi kusviba rine dhayamita ye600 mm nehurefu hwe1,000 mm, inotora 15-30 kg pamutoro wega wega uye inoshandisa mapoka matatu ane zvikamu zvitanhatu. Inoshandisa 20 L/min yemvura (0.1 tonnes pamaminitsi matanhatu ekusuka) uye 2.5 kWh yekuchenesa nekuomesa kwemaminitsi makumi maviri pa12 kW / 380 V, ine ma nozzles anotenderera asingasiyi nzvimbo dzakavanda.

Pakushambidza NR, shandisa wash pfupi inobvisa guruva, nekuti kunyudza kwenguva refu kunodziisa chikamu mushure mekunge watochiongorora. Pakushambidza silicone, danho rekuwedzera rinowana nzvimbo yaro: wash yemvura chete inosiya firimu iro rinozoonekwa sekutadza kubatana panhare yemutengi.

Unoita Sei Kuti Uwane Mutsetse weCompound Itsva?

Dzokorora matanho mashanu, uye usapotsa rekutanga.Mazhinji maswitch ezvinhu akakundikana anokundikana nekuti hapana hwaro hwekutanga hwakanyorwa, saka hapana anogona kuratidza kuti chii chakachinja.

  1. Bvisa spec iri kuuya mufiriji.Nyora pasi kuomarara kweMooney, kuomarara, simba regiravhiti rakati wandei uye nhamba yenzvimbo nhatu usati wabata nzvimbo yacho.
  2. Cheka zvakare chinhu chekutanga nekumhanya kwekupa zvinhu katatu.Chengeta chinononoka kupfuura zvimwe zvose, sezvo kumhanya kwakanyanya pachinhu chisina kusimba zvakanyanya chinongotenga marara chete.
  3. Tsvaga hwindo rakapfava pazvimedu.Tanga pa -80 degrees Celsius wodzikisa pasi madhigirii gumi kusvika chiedza chabuda panzvimbo pekubvaruka.
  4. Ongororazve urefu hwekucheka kubva pakuyera kuderera.Yera zvikamu zvishanu maawa makumi maviri nemana mushure mekupora, kwete pazuva iroro, nekuti chidimbu chikuru chinopera muhwindo iroro.
  5. Nyora resipi yekurapa mushure mekupora kune anoidzora.Mwero wekukwira kwemvura, tembiricha yekumira, nguva yekumira uye mwero wekutonhora, zvese zviri zvina, kwete chete nzvimbo yakatarwa.

Mutemo wemaawa makumi maviri nemana

Usambobvisa nhamba yekudonha yakayerwa pazuva rekupora. Zvakajairika kubva pane zvakaitika kwatiri: Zvikamu zveNR zvinorasikirwa neimwe 0.3-0.6 muzana yehukuru mumaawa makumi maviri nemana ekutanga, izvo zvinopfuura kutsungirira kwekucheka pagasket diki.

Mhedziso: Ndechipi Chinyorwa Chaunofanira Kuenzanisa Pachiri?

Gadzirisa zvinhu zvaunogona kudzora nekutarisa kwako.Musanganiswa wekugadzira une 3 MU yekupararira unokutendera kuti uite zviito zvakasimba uye utarise zvishoma zvekutanga, izvo zvinokosha kupfuura chero chinhu chimwe chete. NR inowana nzvimbo yayo apo kusimba kwemuviri uye simba rekubvaruka kunokosha kupfuura kudzokorora - uye wobva watenga kutsungirira nekumhanya kunononoka kwekudya uye kushambidzwa kupfupi.

Chero mhuri yaunomhanya nayo, marongero acho anogara mumuchina, kwete mupolymer. Tumira compound yako, gauge uye flash specification uye tichaenzanisakubvisa tsvinakana kudimbura gadziriro yacho.

Ruzivo rweMidziyo Yakabatana

•Muchina wekucheka rabha weCNC— Upamhi hwe600, 800 uye 1,000 mm, ukobvu hwe0-20 mm, kunyatsonaka kwekudyisa kwe 0.1 mm.

•Muchina wekuchenesa mvura une nitrogen cryogenic— -150 degrees Celsius, 80 L roller, pasi pemaminitsi masere padanho rega rega.

•Rabha yekucheka michina— mhando dzekubvisa zvidimbu, zvidimbu zvemuchina, gasket uye dzekuderedza uremu panzvimbo imwe chete.

Mibvunzo Inowanzo bvunzwa: Kugadziriswa kweRabha Yechisikigo vs Synthetic

Rabha yechisikigo yakaoma kugadzirisa kupfuura rabha yakagadzirwa?
Hazvinyatso fungidzike, hazvina kuoma. Rabha yechisikigo inoda kukweshwa isati yasanganiswa uye inosvika nezvikamu 8-12 zveMooney zve lot-to-lot spread, zvichipesana nezvikamu 3-5 zveSBR, NBR kana EPDM kubva kumutengesi mumwe chete. Haurasike kugona, unorasikirwa nekudzokororwa, saka kucheka nekudzima magadzirirwo kunoda kushivirira kwakakura uye kuongororwa kakawanda kwechinyorwa chekutanga.
Sei rabha yechisikigo ichida kukweshwa asi SBR isingade kukweshwa?
Rabha yechisikigo inouya secheni refu, dzine huremu hwakawanda hwe cis-1,4-polyisoprene dzakaoma zvakanyanya kusanganiswa, saka kuchekwa kwemuchina pagayo kana musanganiswa wemukati kunodziparadzanisa kuita viscosity inoshanda yeMooney. SBR, NBR neEPDM zvinogadziriswa polymer kuita chinangwa cheMooney mukati me reactor, saka viscosity yawakaraira ndiyo viscosity yaunogamuchira uye kupwanyika kukuru hakudiwi.
Muchina mumwe chete wekubvisa tsvina unogona kubata rabha yechisikigo neyekugadzira here?
Ehe kune michina ye cryogenic. Pa -150 degrees Celsius, polymer yega yega iri pasi penzvimbo yayo yekuchinja girazi, iyo inotangira pa -125 degrees yesilicone kusvika -20 degrees yeFKM, saka flash inobviswa nekukanganisa zvisinei nemhuri. Michina yemagetsi neyemhepo inonyanya kusarudza uye inowanzoda shanduko yemagetsi kana kumanikidzwa pakati pemhuri.
Ko silicone rabha inoda mushonga wechipiri here?
Zvikamu zvakawanda zvesilicone zvinoita. Kupisa kwemadigirii Celsius maviri mushure mekupora kwemaawa maviri kusvika mana kunobvisa volatile siloxanes uye kunodzikamisa kuomarara uye kudzvanywa. Siya izvi uye zvikamu zvinogona kuramba zvichichinja kuomarara kwemavhiki mushure mekuendeswa, izvo zvinoonekwa senyunyuto yemutengi nguva refu mushure mekunge batch yatumirwa.
Sei zvikamu zvangu zverabha zvechisikigo zvichisiyana pakuoma pakati pemabhechi?
Nekuti NR imhando yezvirimwa inoongororwa nevhu, dota uye zvinhu zvinoshanduka-shanduka pane kugadzirwa zvichienderana nechinangwa. Hunhu hwemapuroteni nemafuta, hunyoro uye nguva yekuchengetera zvese zvinochinja maitiro ekurapa. Zvakajairika kubva pane zvakaitika kwatiri: SMR 20 lot ine makore maviri inogona kurapa nekukurumidza ne15-20 muzana kupfuura huwandu hutsva paresipi imwe chete.
Ndinofanira kupisa sei mushure mekupora FKM?
Kutora matanho mushure mekupora kwakajairika: kwira kusvika pa150 degrees Celsius, bata, wobva wakwira kusvika pa200-250 degrees Celsius kwemaawa 4-24 zvichienderana nekukora kwechikamu uye giredhi. Kumhanya kwechikamu kunokosha zvakanyanya senzvimbo yakatarwa, nekuti kumhanya nekukurumidza pachikamu chakakora kunoputitsa pamusoro usati wasvika pakupisa.

Xiamen Xingchangjia Zvishandiso Zvisina Kujairika Zvekushandisa Pakugadzira Zvinhu Co., Ltd.

Floor1, Building 13, Huli Industrial Park, Meixidao, Tongan, Xiamen China

Email: info@xcjrubber.com | Website: www.xmxcjrubber.com

Yakabudiswa: Gumiguru 2026 | Yakasimbiswa kekupedzisira: Gumiguru 2026


Nguva yekutumira: Gumiguru-27-2026